Technology & Design
Value Added Engineering

Value Added Engineering

and Monozukuri

Our Value Analysis and Value Engineering (VAVE) framework identifies and reduces costs. This is especially important for customers in the wire harness business, where many products have long life cycles, often several years. Cost reduction opportunities can arise through various factors such as technology, logistics, labour, material, and the emergence of new suppliers.

At the heart of our approach is the philosophy of Monozukuri,

which embodies a commitment to manufacturing excellence through continuous improvement, attention to detail, and efficiency.

This philosophy not only drives our pursuit of cost reduction but also ensures that quality and craftsmanship are maintained at the highest level.

Monozukuri (ものづくり) is a Japanese concept that embodies the art and craftsmanship of making things. It reflects a profound appreciation for quality, precision, and dedication in production. This philosophy emphasizes not only the physical act of creation but also the continuous pursuit of improvement and innovation in manufacturing processes. Closely tied to aesthetics, Monozukuri represents a commitment to beauty in both design and execution.

Key aspects of Monozukuri:

  1. Attention to Detail: Monozukuri emphasizes meticulous attention to the smallest details in every phase of creation, from design to assembly. It’s about producing items that are not only functional but also aesthetically pleasing and durable.
  2. Respect for Tools and Materials: There is a deep respect for the materials used and the tools employed in the manufacturing process. Craftspersons, engineers, and manufacturers ensure that the right tools are used with precision to achieve the best results.
  3. Continuous Improvement (Kaizen): This is closely tied to the concept of kaizen (改善), which means continuous improvement. In Monozukuri, there is a constant striving to improve the production process, reduce waste, and enhance quality.
  4. Collaboration: Monozukuri involves the collaboration of different disciplines, from designers and engineers to technicians and workers. The process recognizes the importance of teamwork in achieving the highest quality products.
  5. Innovation and Tradition: While Monozukuri is deeply rooted in traditional Japanese craftsmanship, it also embraces modern technological innovations. In many industries, this term reflects a balance between preserving traditional techniques and applying modern technologies for enhanced performance.

Monozukuri in Different Sectors:

  • Manufacturing: Sumitomo Electric Wiring Systems apply Monozukuri principles in our manufacturing processes to ensure efficiency, quality, and continuous innovation.
  • Technology and Innovation: Monozukuri drives the development of precise, well-crafted, and reliable products, using robotics and electronic capabilities.

Monozukuri is often seen as a philosophy that underscores the importance of human skill, pride, and precision in the creation of every product, large or small.

Regular VAVE analysis is essential for identifying cost-saving opportunities.

The main objective is to maintain or enhance functionality without increasing costs, and ideally, to reduce overall expenses. Our approach involves value engineering, teardown analysis, benchmarking, and cost modelling to discover these opportunities. We adhere to the principles of Monozukuri to ensure optimal results for our customers